450 Cummins Isl Motorhome Side Radiator Where Is the Drain

Topic: Coolant service cost
Posted By: AikenRacer on 05/11/18 05:10pm Was thinking about having the coolant system flushed on my mh. Called the Cummins Diesel place locally and they told me it would be $1,200. I quickly said let me think about it. Has anyone had this done on a diesel and if so what was the cost. Seems very high to me. The mh is a 2012 model with about 25K miles on it....maybe not even needed.
2012 Tuscany 42RQ tag
2005 Silverado 2500 w/ piggy back golf cart
Posted By: Jim@HiTek on 05/11/18 05:36pm Doesn't sound like Cummins shop is interested in doing the job.

Not really needed as far as I know and have been told and have found reading.


Jim@HiTek
Have shop, will travel!
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Winnebago Journey, '02
Cat 330HP Diesel, 36.5', two slides.
Posted By: Lwiddis on 05/11/18 06:17pm What does the manufacturer say about replacing coolant regarding time and miles?
Winnebago 2101DS TT & 2020 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AMP Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

Posted By: wolfe10 on 05/11/18 06:38pm

Jim@HiTek wrote:

Doesn't sound like Cummins shop is interested in doing the job.

Not really needed as far as I know and have been told and have found reading.

Would be interested in reading recommendations that do not call for coolant change after 6-7 years, unless one of the new generation coolants AND it has been tested.

Coolant is cheap compared with eroding cylinder liners.


Brett Wolfe
Ex: 2003 Alpine 38'FDDS
Ex: 1997 Safari 35'
Ex: 1993 Foretravel U240

Diesel RV Club:http://www.dieselrvclub.org/


Posted By: Passin Thru on 05/11/18 07:07pm We run Cat engines and never change it. Just test it and put in additive. Still in there at 430,000 miles.
Posted By: smlranger on 05/11/18 07:10pm I had Cummins in Loris, SC do a coolant, drain, flush and refill along with replacing my engine thermostat. The service took about 8 hours and they used OAT coolant. The cost was $1,160.00. Labor rates at Cummins' shops are not cheap and a coolant change is a labor-intensive job.
2019 Grand Design Solitude 384GK 5th wheel. Glen Allen, VA
Posted By: Jim@HiTek on 05/11/18 07:41pm What does your Operators Manual say you should do?

I did my own on my Cummins back in '07 or so following the guide in the manual. Wasn't that difficult or expensive.


Posted By: SidecarFlip on 05/11/18 09:30pm Most diesel shops that do MH work are also heavy truck shops and labor rates are usually over 100 bucks an hour and like was stated above, it's a labor intensive job. A grand plus is not out of line at all.

You can certainly do it yourself a lot cheaper but if you are one who don't like to get your hands dirty, then, 'pay the piper' and smile.


2015 Backpack SS1500
1997 Ford 7.3 OBS 4x4 CC LB
Posted By: John S. on 05/12/18 04:17am If you have a Cummins it should be about 100k before a replacement. Is needed.
John
2015 Born Free Royal Splendor on a Ford 550
2018 Rubicon
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Posted By: AikenRacer on 05/12/18 06:22am It will be a long time before I see 100K. I was more concerned with the time factor....could not find any info on that...
Posted By: wolfe10 on 05/12/18 07:34am Both time and miles "wear" coolant.

Again, we don't even know what kind/chemistry coolant we are discussing. With the "regular green stuff" (low silicate for diesel with added SCA) life is half or less of the newer generation OAT-based coolants.

Guess my point is that coolant is a lot cheaper than chancing engine failure.


Posted By: ppine on 05/12/18 09:24am changin coolant is a good idea. Do it yourself.
Posted By: wolfe10 on 05/12/18 10:08am Agree, change it yourself. Time consuming to do correctly, but very "low tech".

From an article I wrote many years ago for the FMCA Magazine:

Cooling System 101

I just changed out my coolant and replaced all water hoses and belts. Thought I would share the experience.

Coolant needs to be changed per manufacturer's instructions (usually every 3 years for regular low silicate for diesel with added SCA coolant). Additionally the SCA, pH and freeze point need to be checked on regular intervals using SCA test strips and SCA added as needed. The test strips are inexpensive and easy to use. When either the time lapses (time starts when coolant is installed in cooling system, NOT when purchased) or testing reveals an out-of-line conditions like pH or freeze point, it is time to change it. You can avoid all the testing and SCA adding, and go to 6 year change intervals by going to an Extended Life Coolant and get better cooling system protection as well. Whichever coolant you choose, most of the steps are the same. The job is reasonably time consuming TO DO RIGHT, but low-tech.

The new-generation OAT-based coolants such as Caterpillar ELC and Fleetguard ES Complet-OAT have a longer life-- generally in the 6 year range with no testing or adding of extenders unless over 300,000 miles have been driven. A big problem with these excellent coolants-- lots of techs are not chemists-- they see a coolant filter and automatically run grab a filter-- often with units of SCA. This is a good idea for the regular low silicate coolants, but are just a contaminant to OAT-based coolants.

OK, so you are going to change coolant. First step is to determine your total cooling system capacity. Your chassis maker or coach maker, not your engine manufacturer is the proper source. Then buy enough coolant (concentrate, not pre-dilute) to make up 50% of that volume. If going back with a coolant that requires additional SCA, purchase that as well. Also purchase 1.5 times system capacity of distilled water for a final flush plus final fill (50%). Also a good idea to change the engine thermostat and thermostat gasket as these are a wearing component and it involves very little more work while you are there. I know Caterpillar recommends thermostat (they call them regulators) every 3 years.

Turn dash heater to full hot for the rest of the procedure—fan off. With the engine cold or at least cool, drain coolant. On some, there is a drain ****. On others, pull the lower radiator hose. Two Rubbermade 10 gallon storage bin lined with black trash sacks so they don't get dirty work well. At the end of the whole process, use a coffee can and funnel to pour old coolant into new coolant/water containers for recycling. Our city maintenance shop recycles coolant for free.

Refill cooling system with tap water. IMPORTANT: Be sure to remove any air lock from the thermostat housing. Some systems have a hose set up for this—on ours I just loosen the coolant line to the air pump and bleed the air out. Allow engine to warm up (using the cruise control to select idle speed of 1,000-1,100 speeds this up). Run for about 10 minutes after regular temperature is reached. If the temp gauge does not rise as normal, you likely have an air block and need to bleed the thermostat housing. Allow engine to cool 20-30 minutes and drain again. Repeat until the effluent color is clear.

At this point, if this is the first coolant change on a 2-3 year old coach and you are not changing coolant brands/types, skip right to "Last rinse". For older systems, contaminated systems or when switching types of coolant, add a Cooling System Cleaner. Follow the directions. Run, allow engine to cool, drain and again flush until effluent is clear. The flushing is markedly sped up by pulling off the heater hose (usually 5/8" to ¾" lines) going to dash heater/motor-aid water heater, etc from the water pump. Put a hose nozzle in the hose and let it run until it comes out clear. Run the engine to temperature at least once with tap water.

If your hoses are over 5-6 years old, this is a good time to change them as well (before last rinse). Same for thermostat(s).
Last rinse is with distilled water. At $.85/gal at Walmart, it is silly to skip this step and leave your system full of high-mineral content water (there will be several gallons of residual water that you can not easily remove). Run engine for 10 minutes after getting to operating temperature. Cool and drain. Also drain and flush your coolant overflow container and refill with new coolant/distilled water.

Add the proper amount of Coolant CONCENTRATE (NOT PRE-DILUTE) to make 50% of cooling system capacity. So for a cooling system with 20 gallons capacity, add 10 gallons of Coolant CONCENTRATE (plus 1/2 overflow container capacity). Top off with distilled water to achieve your 50/50 mixture—it doesn't matter if you only have to add 1 gallon or 10 of distilled water, you KNOW you have the proper 50/50 mixture.

This is also a good time to clean the OUTSIDE of the radiator/after-cooler whether you have rear or side radiator. On rear radiator, most if the debris will be on the FRONT of the after-cooler (accessed from under the bed). On side radiators, most debris is on the outside of the after-cooler (side of coach). If it is just dirt, a hose and regular nozzle is all you need. If greasy or oily, use Joy liquid (dish washing detergent) in a spray bottle. Be SURE to rinse it off completely. You need to insure that the perimeter is as clean as the center. Ya, I know it is easier to see the center, but the fan blades "sling" the dirt to the perimeter.

Check belts while you are in there.


Posted By: dangerbird on 05/12/18 12:23pm Check radiator cap as well. Proper cooling system pressure will reduce cavitation and cylinder liner damage. This was a required check when I worked servicing standby generators. Also took fuel, oil, and coolant samples. The coolant sample decided whether to flush or use additives.

Carl


Posted By: pigman1 on 05/12/18 04:37pm Brett Wolfe posted his change procedure a number of years ago and I'd highly recommend it. I had a 2008 Allegro Bus with a Cummins ISL that I changed out the coolant for one of the newer OAT types. My only difficulty was that the unit did NOT have a coolant drain, so I disconnected a lower radiator hose at a convenient location. First drained then replaced with tap water, Ran it until temps came up, pulled the hose again, refilled again with tap water, and drained again. Finally, put the correct amount of UNDILUTED OAT coolant in, and filled it to full with Walmart distilled water. I did have a bubble in it on the final fill, but when it worked it's way out, a fill to the full point with distilled water was all it took. Brett's procedure works.
Pigman & Piglady
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Posted By: NCC-1701 on 05/12/18 07:32pm This is a project I'm going to do in the next 30 days. I have the ELC coolant and all new belts and hoses. So far I have around $200 into the materials and parts, but my son-in-law is the Shop Manager for a Trucking company, so I'm getting the stuff at their cost (but not more than a Cummin's shop would pay).

I have a Cat. The ELC is good for more miles than I'll put on the coach in several lifetimes....6 years for aging, though. As others have said, it's not a hard job, just time consuming and low tech.


"Second star to the right and straight on 'til morning." Captain Kirk in Star Trek VI 'The Undiscovered Country'

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Posted By: ppine on 05/13/18 07:55am In the old days cars wore out around 100,000 miles or a little more. People did not change the coolant and sometimes ran straight water in the radiator. It was common for radiators to plug up and overheat engines. In 1969, I returned from a summer trip of around 8,000 miles in a 1957 Chevy. It overheated and quit within 100 miles of home. We removed the radiatior and had it boiled out. Now I change the coolant like manufr recommend.
Posted By: udidwht on 05/16/18 02:48pm

ppine wrote:

In the old days cars wore out around 100,000 miles or a little more. People did not change the coolant and sometimes ran straight water in the radiator. It was common for radiators to plug up and overheat engines. In 1969, I returned from a summer trip of around 8,000 miles in a 1957 Chevy. It overheated and quit within 100 miles of home. We removed the radiatior and had it boiled out. Now I change the coolant like manufr recommend.

Indeed. Manufacturers back in the 70's thru early 80's regularly sold vehicles with only distilled water in the radiators. Owners would later flush their systems only to then add regular tap water to the radiator. Not too mention many of the vehicles sold didn't even have recovery bottles. So when on the road if water need to be added guess what was added?

Tap water.

I believe it was sometime in the mid 80's manufacturers got their game together and decided on making coolant use standard practice.


1994 Fleetwood Southwind Storm
P-30 chassis 7.4L 454 TBI 58,301 miles and counting....(as of 06/08/19)
VIN# 1GBJP37N4R3314754
Posted By: timjet on 05/16/18 05:31pm On my '07 Cummins ISL the coolant change is every 72 months with an extender added at 36 months.
Tampa Bay
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Posted By: AlaskaShooter on 05/16/18 07:05pm I only use distilled water in all my vehicle coolant changes.
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2017 Grand Design 5th wheel with EezTire TPMS
2017 F-450 4x4 crew cab King Ranch
Posted By: jrclark on 05/17/18 07:38am I had my local Freightliner shop drain and flush coolant system and refill with extended life (CAT 3126E). Total cost was $305.53.
2003 Damon Ultrasport 3677

Posted By: wolfe10 on 05/17/18 02:08pm

timjet wrote:

On my '07 Cummins ISL the coolant change is every 72 months with an extender added at 36 months.

A caution. Many of the OAT-based coolants call for an extender after 36 months. And, that advice is correct for an OTR truck piling up 100,000 miles a year.

Is is NOT accurate for a motorhome only doing a few thousand miles a year. In fact, Caterpillar when back and changed their slide presentation on RV maintenance to omit the extender recommendation for Caterpillar ELC. So their ELC (and likely all other new-generation coolants of the same chemistry are "6 years, zero maintenance".


Posted By: rascalflat on 05/17/18 03:10pm You can see what was done to our coach while at the Gaffney, SC Freightliner Service Center last year.

Unfortunately, the total service charge does not detail the flush / refill, but maybe it will give you some ideas.

Click on http://newmarkountrystar.com/ then select "Our Coach", scroll down to the Freightliner Service Invoice link.


450 Cummins Isl Motorhome Side Radiator Where Is the Drain

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